Typically, you’ll pay anywhere from about $20 to $1,000+, depending on whether you replace just the bulb or the entire headlight assembly and on the headlight type (halogen, HID, or LED).
For context, the 2016 Ford Fusion can use halogen headlights with projector low beams as standard on some trims, with optional HID or LED upgrades on others. Costs vary by whether you buy aftermarket or OEM parts, and by whether you perform the work yourself or hire a shop for labor.
Bulb replacement costs (halogen headlights)
What you pay when replacing just the bulb depends on bulb type, whether you do it yourself, and labor if you go to a shop.
- Bulb cost (halogen bulbs): approximately $5–$25 per bulb, depending on brand and type (e.g., H11, 9005).
- Professional labor for bulb replacement: typically $40–$100.
- Total installed cost for replacing one or both halogen bulbs at a shop: roughly $50–$180, depending on how many bulbs are replaced and labor rates.
In most cases, replacing the bulb is the least expensive option and is commonly DIY-friendly for many owners.
Headlight assembly replacement costs (halogen, HID, or LED)
When you replace the entire headlight unit, prices vary widely by type and supplier, and by whether you choose aftermarket or OEM parts.
- Aftermarket halogen headlight assembly: unit price typically $60–$150; total installed cost about $110–$270 when including labor.
- OEM Ford halogen headlight assembly: unit price commonly $200–$400; total installed cost roughly $260–$650 with labor.
- Aftermarket HID/LED projector headlight assembly: unit price often $350–$800; total installed cost about $450–$1,000.
- OEM HID/LED headlight assembly (Ford original): unit price commonly $700–$1,100+; total installed cost around $760–$1,200+ per side, depending on labor and regional rates.
These figures reflect typical U.S. market prices as of 2024–2026 and can vary by trim, region, retailer, and whether the job requires additional work (like bumper removal) to access the unit.
Summary
For a 2016 Ford Fusion, replacing a headlight can be as simple as swapping a halogen bulb for a modest cost or as involved as replacing the entire headlight assembly with an HID/LED option. Bulb replacements are usually the cheapest and can often be DIY, while full assemblies cost significantly more and may require professional installation. Always verify your specific trim’s headlight type and obtain multiple quotes to compare prices and parts quality.