The part typically runs about $350–$900, with installed prices generally ranging from $700–$1,800 depending on OEM versus aftermarket options and local labor rates. Expect higher costs if the job includes a new fuel pump or sending unit.
The 2010 Ford Fusion uses a fuel tank with a capacity of roughly 16 gallons. Replacing the tank involves safely draining fuel, removing mounting hardware, disconnecting lines and sensors, and reinstalling the new tank, which is why labor often drives the overall price. Prices can also vary based on whether the tank is purchased as a bare shell, a complete assembly with a pump and sending unit, or an aftermarket replacement.
Prices and what drives them
Before listing the main price drivers for a fuel tank replacement, it helps to know how costs typically break down. The following factors most influence the final quote.
- Part source: OEM Ford tanks generally cost more than aftermarket equivalents. An OEM tank might run around $500–$900, while aftermarket tanks can be roughly $250–$650.
- Tank configuration: Tanks sold with in-tank fuel pumps and sending units tend to be pricier than shells. If your tank includes the pump and sending unit, expect higher part prices and more complex removal/reinstallation.
- Labor: Labor charges vary by region and shop, but expect roughly 2–6 hours of labor depending on accessibility, corrosion, and any related work. At typical shop rates, labor could range from about $250–$900.
- Additional components: You may need new mounting straps, hoses, clamps, vent hoses, or EVAP system fittings, which add to both parts and labor costs.
- Vehicle condition and accessibility: Rust, damaged exhaust components, or tightly confined space under the car can extend the job and increase time and cost.
- Disposal and taxes: Old tank disposal fees and sales tax (where applicable) are often added to the total.
Bottom line: a precise quote depends on your chosen parts and your local labor rates. It’s wise to obtain several written estimates that separately list parts and labor, and to confirm exactly which components are included in the price.
Fuel tank specifics for the 2010 Fusion
The 2010 Ford Fusion’s fuel tank is designed for a 16-gallon capacity, located beneath the rear of the vehicle. Replacement requires careful handling of fuel lines, the EVAP system, and the in-tank pump/sending unit if those components are part of the replacement package. When requesting a quote, ask whether the pump and sending unit are included and whether any seized hardware or corroded straps will affect the price or timeline.
Notes on timing and planning
Because tank replacement is a labor-intensive task that involves draining the fuel system and potentially removing other components for access, plan for a full-day appointment at a shop, and set aside a buffer for unexpected issues such as rust or damaged lines.
Summary
For a 2010 Ford Fusion, budgeting roughly $350–$900 for the tank itself and $700–$1,800 for a complete installation is a reasonable expectation, with higher costs if the tank includes the fuel pump or sending unit or if regional labor rates are steep. Always get multiple written quotes that break out parts and labor, confirm what’s included, and consider whether a tank with an integrated pump is truly needed for your vehicle’s condition.