Typically, a Chevy Volt battery replacement costs about $3,000–$8,000 if you use a used or refurbished pack, and roughly $7,000–$12,000 for a brand-new OEM pack installed, with additional labor. If the vehicle is still under GM's battery warranty, the replacement may be covered.
As the Chevy Volt was discontinued after 2019, official new battery availability is limited and prices can vary by region, shop, and whether you opt for a new, refurbished, or salvage-yard pack. This article breaks down typical price ranges, what drives the cost, and warranty considerations for Volt owners evaluating a battery replacement today.
What drives the price
Several factors determine how much a Volt battery replacement will cost, including whether you choose a new OEM pack, a refurbished or remanufactured unit, or a used pack from a salvage yard. Labor rates and regional availability also play a significant role, as do any applicable warranties and the vehicle’s specific model year.
Cost options
Before listing the options, note that replacement costs vary by source and condition. The ranges below reflect common market pricing for Volt battery replacements as of 2024–2026.
- New OEM battery from GM or an authorized dealer
- Remanufactured/refurbished battery pack
- Used or salvage-yard battery pack
- Battery replacement under warranty (if still in effect)
Prices shown are broad ranges; actual quotes depend on the supplier, location, and warranty terms. The following sections break down each option in more detail.
New OEM battery
New OEM battery packs are the most expensive option. Expect the battery itself to cost roughly $7,000–$12,000, with labor adding about $500–$1,500. Installed totals commonly fall in the $8,000–$13,500 range. Availability can be limited since the Volt is out of production, and some shops may quote higher depending on location and service requirements.
Remanufactured/refurbished battery
Remanufactured or refurbished packs offer a lower-cost alternative while aiming to provide a newer health profile. The pack price is typically in the $3,000–$6,000 range, with labor around $500–$1,000. Installed totals usually run about $3,500–$7,000, depending on shop, warranty, and whether the unit is considered core for a remanufacture.
Used or salvage-yard battery
Used or salvage-yard packs can be the most economical option. Expect the pack price to be roughly $2,000–$4,000, with $500–$1,000 for installation labor. Total installed costs generally approximate $2,500–$5,000, though remaining battery life and reliability can vary widely.
Warranty considerations
If your Volt is still covered by GM’s battery warranty, replacement may be fully or partially covered. The U.S. warranty for Volt battery and propulsion components has historically been around 8 years/100,000 miles, but terms can vary by model year and market. Always confirm current coverage with a GM dealer or certified technician and verify whether your specific vehicle qualifies.
Summary
Bottom line: Replacing a Chevy Volt battery can range from a few thousand dollars to well over ten thousand, depending on whether you choose a used/refurbished pack, a new OEM pack, or a salvage-yard option, plus local labor rates and warranty status. If the car is under warranty, costs may be covered; otherwise, compare quotes from multiple vendors and weigh the trade-off between immediate cost and long-term reliability.
Is it worth replacing an EV battery?
Fortunately, modern EV battery packs should prove problem-free for nearly the first decade of use—possibly even longer. By the time today's EVs will need a replacement battery pack, it's likely the manufacturing and material costs will be far less than they are today.
Can you replace the battery in a Chevy Volt?
And if you got the spare tire mount in here you're just going to want to take that. Out. So this is all you really need to get this battery replaced.
Which years of Chevy Volt to avoid?
Stay away from the 2012, 2013, and 2017 models if you want to make the most of your investment and avoid paying for extensive repairs during your time as the owner of this unique vehicle. There are major issues with the Chevy Volt, such as battery leakages and potential fire dangers.
How many years does a Chevy Volt battery last?
about 6-10 years
The Chevy Volt is equipped with a hybrid high voltage battery, and these types of batteries typically last, on average, about 6-10 years. On the flip side, batteries in conventional, gas-powered vehicles only last about 3-5 years.